This is intended for people interested in the subject of military guns and their ammunition, with emphasis on automatic weapons.
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I suspect that the bullet is a large part of the problem. Below is a rendering from a SIG video. It is very likely that a high-BC EPR-style bullet (one with a steel or tungsten penetrator at the tip) has characteristics that will make it difficult to align in a barrel bore without centering and yaw problems. A long ogive with a heavy weight at its tip and a long boat tail ends up with a relatively short full-diameter bearing surface (shank). This shape and weight distribution is difficult to keep aligned with the bore as it encounters the rifling and begins to spin rapidly. When compared to a HPBT match bullet like the 135 grain SMK, the forces from a slightly misaligned bullet are greater and when those forces are distributed over the smaller bearing surface...
The drawing from the SIG video is inaccurate.
The artist's illustration shows a bullet with substantially different proportions than the actual 6.8 GP.
The bearing surface, ogive and boattail lengths of the 6.8 GP look to be the same as on the 135 SMK.
Also, lead and copper are denser than steel.
Even with the small air space in the SMK nose, there may be little or no difference in tip weights.
Below, right: 6.5mm 150gr SMK sectioned. (I couldn't find a photo of a sectioned 6.8mm SMK.)
The drawing from the SIG video is inaccurate. The artist's illustration shows a bullet with substantially different proportions than the actual 6.8 GP. The bearing surface, ogive and boattail lengths of the 6.8 GP look to be the same as on the 135 SMK.
While I agree that the illustration is simply an "illustration", the 6.8 mm GP is really different from the 135 SMK, which is a pretty old design.
The ogive of the 6.8 mm GP is much longer than the SMK (in both actual dimensions, and proportionally to the bullet length) and the CoG is located at the junction between the ogive and the shank, while the CoG of the SMG is nearly in the middle of the shank.
The boat-tail is also significantly longer.
Big agree there.
Its not so much “preparation to fight the last war” (although it is to an extent) as “using the wrong tools”. The plan should not be for infantry to engage infantry at 600+ m with organic small arms, use the IFV AC for that.
NGSW would have been better if it aimed for ballistic improvement and lighter weight ammo for 5.56 equivalent. A neckless polymer .224-Valkyrie-like (or even .22 homologous) with a long olive allowance and an efficiently high pressure with a rifle engineered for that and ngfcs would be pretty useful out to what are currently impractical ranges without compromising the utility for the near fight.
Or, bring back the FABRL, neckless, in an IMR BLUE alike.
G&A has now put online their previous print story of the TV Bullpup and 6.8 ammo. While no longer relevant for NGSW, its a fantastic article on the system:
This is an interesting write-up, I didn't pay any attention to the exact details of the SAAMI chamber designs, not thinking much about it. But you're right that there's a significant difference in the amount of freebore between the designs. Good catch. I figure GD trying to 'double dip' with their basic rifle design as both a rifle and automatic rifle with interchangeable parts is the root of that. Like you wrote up, it helps with reliability at the cost of accuracy. Which is something that you'd do with an automatic rifle.
Mix the funky freebore with a barrel that is not fixed into the action, and that chunky gas system and you could have a lot of barrel whip going on. This is entirely speculation however. The GD engineers behind the initial design weren't dumb enough to miss most of this.
>G&A tested a commercial-version of the 6.8 TVC ammunition — machine-turned, 135-grain, all-copper projectile — flash signature was virtually non-existent when the barrel was fitted with a Delta P Design suppressor.
>During bench testing, I often printed three out of five shots in a single ragged hole, but two shots strayed outside of a 1 MOA circle.
So it was around a 2 MOA gun with a solid copper bullet off of probably a cold barrel . And assumedly a at least somewhat more than that with the more internally complicated military projectiles. Decent accuracy for a combat rifle, but I could see how with this silly '800 yard point target engagement' concept the Army was pursuing, that wouldn't be desirable.
I did my analysis on the high-BC EPR-style bullet before I saw the SIG rendering and had originally planned to use the photo that Stan posted. The SIG rendering is just a worse example.
I wonder if the contestants had many of the actual Army projectiles with which to perform experiments before their designs were finalized. Depending upon the exact composition and shape of the official General Purpose Projectiles, there are any number of pertinent characteristics that might be difficult to duplicate. It would not surprise me if the developers were surprised when they saw the results of the trial.
There must be some explanation behind the odd chamber used by GD, and I suspect that it may have something to do with the neckless polymer round. The relatively large "forcing cone" would imply some issue having to do with alignment of the bullet as it is being chambered. The forces on the cartridge as it is stripped from a magazine and fed into a the chamber may come into play here. I would expect some flexing. After all, TV's cartridge is a plastic tube with metal weights at both ends.
The ogive of the 6.8 mm GP is much longer than the SMK (in both actual dimensions, and proportionally to the bullet length)...
The boat-tail is also significantly longer.
Thanks, Emeric. Can you post ogive, shank, and boattail lengths of both bullets? It seems like if those dimensions are "much" and "significantly" longer, it would be quite noticeable. But, in comparing the photos, I do not see a discernible difference in lengths of those features. They look pretty much the same to my eye.